Quality assurance and compliance are necessities for all manufacturers, whose primary goal is to deliver a product to customers that meets or exceeds expectations.
Seal integrity and leak detection testing are an important part of guaranteeing consistent quality. Here, we look into the reasons record keeping is important and how records are stored for each different seal integrity and vacuum leak detection testing machine.
Why Is It Important to Keep a Record of Seal Integrity or Leak Detection Testing?
Maintaining a record of quality checks helps manufacturers in several ways;
Quality Assurance
Maintaining a record of package integrity testing helps manufacturers meet specific standards and quality requirements. By documenting test results, manufacturers can identify any deviations or issues that may arise during the production process. This allows them to take corrective actions and make necessary improvements to maintain consistent product quality.
Traceability and Accountability
Keeping records of quality checks enables manufacturers to establish traceability throughout the production process. If a defect or quality issue with packaging is identified later, the records can help identify which particular batch may be affected based on testing dates. This information is valuable for addressing any potential product recalls, customer complaints or warranty claims.
Regulatory Compliance
Many industries are subject to regulations and standards that require manufacturers to regularly conduct seal integrity and leak detection tests and maintain documentation.
Compliance with the relevant industry regulations is crucial to ensure product safety, meet legal requirements and gain necessary certifications or approvals. Records of quality checks provide evidence of adherence to industry body standards and can be reviewed during audits or inspections by regulatory authorities.
Continuous Improvement
Analysing records of quality checks allows manufacturers to identify trends, patterns or recurring issues related to packaging quality. This data can be used to implement process improvements, optimise production methods and enhance package design.
Customer Confidence
Maintaining a record of quality checks demonstrates a commitment to producing high-quality products. It provides manufacturers with evidence to assure customers that their products have undergone rigorous quality control measures. This helps build trust, enhance brand reputation and improve customer satisfaction and loyalty.
Data Storage Options for Seal Integrity Test Results
Depending upon your choice of seal integrity testing method and equipment, there are varying approaches to the storage of historical testing records.
The Dynascan MediBLUE offers two output sources for USB points and a network cable, allowing for data transfer to external storage devices. It also enables backups for secure storage in a centralised location and offers easy data sharing for further investigation.
The Dynascan LeakVIEW offers two output sources for USB points and a network cable for data transfer to external storage devices. It also allows for secure backups in a centralised location and boasts data sharing for further evaluation.
With a PC-based control system, the Dynascan MediTEST can be controlled through USB ports or a network cable. Results can then be stored, reviewed and shared through the connected device. Users can store tests and meta-data in compliance with 21CFR Pt 11 and output these to a printer.
Sealtick TSE Package Seal Integrity Tester
The Sealtick is a semi-automated device that provides quantitative results independent of the skill of the operator. The system saves results in its internal memory, which can be stored for up to 30 days and retrieved using an Ethernet connection.
The storage of seal integrity and vacuum leak detection test results is a crucial part of the quality control process for any manufacturer. The method of data storage varies depending upon the type of equipment used, as determined by the industry and product measured. Some machines provide a data output that relies on the operator storing the results manually, while other equipment — such as the Sealtick — boast internal memory for a greater degree of reliability.
Learn More about Leak Detection and Seal Integrity
Seal integrity testing is pivotal in protecting against leaks or defects and ensuring packaging is safe and effective across multiple use cases and industries. Learn more about leak detection methods and applications by using the links below:
- Learn more about leak detection and seal integrity testing and why it is important
- Learn more about the methods of leak detection and seal integrity testing available
- Learn more about burst, bubble emission and altitude simulation package seal integrity testing
- Learn more about force decay, seal strength and vacuum decay testing
- Learn more about dye penetration seal integrity testing
- Learn more about flow rate seal integrity testing
- Learn more about how to select the right leak detection and seal integrity method for your business
- Learn more about how frequently seal integrity testing should be carried out.
Explore Our Range of Leak Detection and Seal Integrity Testing Equipment at LIMAB UK
Our team of product specialists at LIMAB UK get to know the unique needs of your business and provide one-to-one support to find the best package leak detection and seal integrity testing method for you. Request a consultation today by calling +44 (0)1823 668633, emailing hello@limab.co.uk or submitting a contact form.
