At LIMAB UK, we understand how important it is for companies within the paper and converting industry to have reliable in-process measurement systems. Machines continuously produce high-performance materials, including paper, foils, films, tapes, textiles, non-woven and other types of web materials. During this process, it is imperative to have tight control of key parameters such as web moisture, coating thickness, process speed and product length. We have many years of experience within the paper and converting industry providing dedicated web gauging technology that solves the unique measurement challenges faced by the industry.
The consequences of poor process measurement can be devastating for businesses. The lack of process control can increase manufacturing costs and lead to dissatisfied customers, which can very quickly lead to a lack of confidence in your ability to fulfil your customers’ needs and result in reputational damage and loss of market share.
We have the expertise to help you implement the in-process measurement system to suit your particular requirements. Our systems will provide the next level of process control, helping you to improve plant efficiency and allowing you to take swift corrective actions leading to a better-quality end product and reassuring your customers.
By working with industry-leading suppliers, we offer premium quality products providing you with the most cost-effective measurement solutions. With many years of experience and a proven track record of working with companies similar to yours, we can help you identify the most suitable product for your particular needs. Once the equipment is on-site, we can also provide commissioning and training, as well as ongoing support packages.
In-Process NIR Moisture Measurement Gauges
Near-infrared (NIR) gauging systems can be supplied in either single or dual channel configurations. A single channel gauge is suitable for measuring either moisture or coat-weight, whereas a dual channel gauge can simultaneously measure both moisture and coat-weight and will provide two measurement outputs.
In-Process NIR Coat-Weight Measurement Sensors
Our range of NIR gauges provides a reliable and accurate method for measuring the moisture and coat-weight of many types of coatings applied to substrate web materials, with configurations suitable for measuring either the wet coating before drying or the final dry coat-weight.
The gauges provide a continuous and accurate measurement of coatings such as hot melt adhesives, water or solvent-based coatings, wax coatings, polymer coating on paper, vinyl, PVC coating and adhesives on many types of substrate materials such as textiles, metal, polymer films and papers.
As an essential addition to your quality management and continuous improvement processes, our systems continuously monitor the coat-weight, providing instant feedback during product changes. This enables you to take prompt corrective action and control the process more precisely, reducing waste and possible customer complaints due to excess coating thickness or coating that is too thin.
Non-Contact Speed and Length Measurement
The LaserSpeed® Pro range of gauges measure process speed and length using a non-contact method. It is a direct replacement for existing contact rotary encoders to improve the accuracy and reliability of in-process measurement. As the laser technology is contactless, they can measure delicate or soft materials that you might be running without marking them.
