UltraScan Pro

Setting the Highest Standard in Ultrasonic Wall Thickness and Concentricity Measurements

UltraScan Pro, with Digital Signal Processing (DSP) intelligence, delivers unrivalled performance and repeatable measurement accuracy for the most demanding product applications. With advanced measurement sensitivity, UltraScan Pro offers the most subtle discrimination of multiple layers. Its thin-wall algorithm enables measurements of the thinnest wall thicknesses across a range of transducer frequencies. 

Ultrasonic systems are often implemented in extrusion lines to monitor and rectify gradual changes in wall thickness. Short-term variations in wall thickness are often missed when the ultrasonic system is averaging data and monitoring for periodic changes. The UltraScan Pro system can take 10,000 wall measurements per second, thus enabling it to catch short-term wall variation on each layer of the product.

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  • Increase production efficiencies and reduce material costs by better controlling product wall thickness and concentricity with maximum precision and multi-point measurements.
  • The most versatile Ethernet connectivity, communication and control capabilities for easy integration into production networks.
  • Patented Snap Technology, with its Auto-Search, Auto-Setup, and Auto-Tracking functions, makes waveform setup instantaneous and completely automatic. 
  • For applications requiring measurements to be taken outside of a cooling trough, UltraScan Pro can be configured as a self-flooding gauge. A sealed, water-tight diaphragm assembly immerses the UltraScan Pro gauge in water to perform measurements and can be mounted external to the trough.

Made to Measure Support Every Step of the Way

We believe our customers should deal with an expert from the point of enquiry to project completion. Therefore, we will appoint you a product specialist, so you have continuity and a single point of contact. They will be your guide, help identify the best solution for your particular application and be with you through to successful implementation.

Arrange a call with a product specialist to find out how LIMAB UK could benefit your company. Call +44 (0)1823 668633 today.

Key Specifications

 

UltraScan

1012

UltraScan

1025

UltraScan

1040

UltraScan

1063

UltraScan

1175

Performance
OD Range 0.25mm – 12 mm 2.5mm – 25mm 4.0mm – 40mm 7.5mm – 63mm 30mm – 175mm
Minimum Wall Thickness Without Thin Wall 10 MHz: 0.254mm 20MHz: 0.127mm With Thin Wall 20MHz: 0.025mm Without Thin Wall 10 MHz: 0.254mm 20MHz: 0.127mm With Thin Wall 20MHz: 0.025mm 10MHz: 0.254mm 1 MHz: 2.540mm 2.25MHz: 1.125mm 5MHz: 0.508mm 10 MHz: 0.254mm 2.25 MHz: 1.125mm 5 MHz: 0.508mm
Transducers 4, 8 4, 8 4, 8 4, 8 8
Transducer 5 MHz, 10 MHz, 20 MHz 5 MHz, 10 MHz, 20 MHz 5 MHz, 10 MHz, 1 MHz, 2.25 MHz, 5 MHz, 10 MHz 2.25 MHz, 5 MHz
Thin Wall Algorithm To 25µm on products as small as 250µm
General
Connectivity Ethernet (ModBus TCP, EtherNet/IP, Profinet IO); fieldbus (Profibus, DeviceNet)
Simultaneous host connections Multiple TCP sockets
Baud Rates 4.8 kilobaud to 230 kilobaud
Enclosure IP65
Display Organic Light Emitting Diode (OLED)
Product Warranty 2 years
Options Diameter and ovality measurement; high-speed tolerancing; self-flooding gauge configuration; trough height stand; small trough (for mounting outside existing cooling troughs)

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