Sealtick TSE 6086b Package Seal Integrity Tester

Sealtick Package Vacuum Decay Seal Integrity Tester

Key Features of the Sealtick TSE 6086b Package Vacuum Decay Seal Integrity Tester

Highly sensitive, tiny leaks can be detected

Very easy to use, with minimal training required

Rapid test cycle time of only a few seconds

Clean and dry, non-destructive test method

Easy administration of product names and test methods

Quantitative pass/fail seal integrity test method results

Data storage of vacuum decay test results for traceability

Detection of gross leaks even in packages with little headspace

Large touchscreen showing immediate display of test results

Suitable for testing seals on individual or multiple packs

How Seal Integrity Testing Equipment Can Optimise Your Process Efficiency

Sealtick vacuum leak detection can optimise your process efficiency by providing the following:

A quantitative pass/fail against your test criteria ensuring the highest quality for your customers.

An objective approach to seal integrity testing with no operator error.

Verification of the quality of packing after film changes to minimise production downtime.

Early detection of faults enables corrective action to be taken immediately, reducing waste and the possibility of producing a faulty product.

Support with the development of new or existing product packaging formats and packaging materials.

Compliance with internal Hazard Analysis and Critical Control Point (HACCP) control procedures.

Customer reassurance that you have control over your packaging quality by producing test evidence

Package seal integrity tests that can be monitored and recorded for quality control purposes.

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In-House Vacuum Decay Leak Detection and Package Seal Integrity Testing

The Sealtick TSE 6086b is a semi-automated device for rapid vacuum decay leak detection and package seal integrity testing used in the food processing, pharmaceutical and medical industries.

Using the principle of vacuum decay, it checks the effectiveness of packaging designed to protect products from moisture, oxygen and biological contaminants, all of which could negatively affect the quality of the product and reduce shelf life.

Providing quantitative results – independent of the skill of the operator – the system provides a pass or fail in only five to 15 seconds and saves the results in its internal memory. The data can then be stored for up to 30 days and retrieved using an Ethernet connection.

The stainless-steel construction and touchscreen operation make it suitable for use in food processing, pharmaceutical and medical production environments, where hygiene and cleanliness are imperative.

The vacuum decay test is non-destructive and does not stress or inflate the packaging, meaning that once the test is complete, the package can be returned to the production line, therefore, reducing waste.

The Sealtick TSE 6086b is suitable for use on all flexible and rigid packaging in a wide range of shapes and sizes without adjustment and can detect very small leaks as well as gross leaks, even in packages with little headspace.

The operator can set and customise the test parameters and save these in the method menu, allowing you to recall an appropriate pre-programmed test method for the type of package you need to test.

Utilising the unique Flexivac collapsible bag design, there is no need to use specialised tooling or waste valuable downtime testing different packaging formats. The Sealtick TSE 6086b can be used to test individual or multiple packages.

The compact, stand-alone unit can be used for different seal testing applications in a variety of production lines. All you need is mains power and compressed air for vacuum generation.Vacuum Decay Package Testing

Flexivac Operating Principle

Packaging is placed in the Flexivac collapsible bag and the operating handle is moved to the closed position, sealing the bag. The bag is evacuated to a predetermined level of vacuum and left to stabilise for a short period.  A sensor measures the vacuum level over the entire testing cycle.

Vacuum Decay Package Testing

By measuring the rate of vacuum change over the leak cycle, the potential leak rate profile can be determined and compared with the acceptance criteria for the selected test method. The user can set and customise the test parameters and save these in the method menu, allowing a preprogrammed test method to be recalled appropriate for the type of package that needs to be tested.

Vacuum Decay Package Testing

Food Industry

Vacuum Decay Package Testing

Dry Products

Moist Products

Semi-Wet Products

  • Nuts
  • Dried fruits
  • Crisps
  • Baked goods
  • Coffee
  • Tea
  • Fresh meat
  • Poultry
  • Fish
  • Ready meals
  • Dairy products
  • Baked goods
  • Pizzas
  • Fresh pasta
  • Cheese

Pharmaceutical and Medical Industry

Vacuum Decay Package Testing

  • Vials
  • Ampoules
  • Bottles
  • Prefilled syringes
  • Blow filled seals
  • Medical devices
  • Medical device trays
  • Sachets
  • Pouches
  • IV, blood and catheter bags
  • Bags that contain tablets, capsules, powders or devices

Included in the Delivery:

  • Benchtop mounted Sealtick TSE 6086b Package Seal Integrity Tester with Ethernet data connection
  • 2 x Flexivac vacuum bags
  • 1 x UK power lead and 13 Amp plug
  • 1 x printed user manual and documentation
  • 12-month warranty
  • Conformance certificate

Options and Spares:

  • Spare vacuum bag TSE Flexivac – Type B (blue)
  • Spare ultra-durable Flexivac vacuum bags – Type BP (tan)
  • Vacuum pump version -TSE- 6086b-VS
  • USB interface of Ethernet data connection TSE 6086b USB
  • Barcode scanning option 6086
  • Simple to use, with minimal training required
  • Rapid test cycle time of only a few seconds
  • Highly sensitive, tiny leaks can be detected
  • Clean and dry, non-destructive test method
  • Easy administration of product names and test methods
  • Quantitative pass/fail test method results
  • Data storage of test results for traceability
  • Detection of gross leaks even in packages with little headspace
  • Large touchscreen showing immediate display of test results
  • Suitable for testing individual or multiple packs
Test Method Vacuum decay, non-destructive method
Best Sensitivity 10 micron
Package Size (Max.) 400x300mm for 10mm thick pillow packs (smaller for thicker packs) 400x400mm for long-drop version (depending on thickness)
Package Type Flexible bags – pillow, gusset, etc.
Purpose and Application Leak test flexible packages without applying stress
Force on Package 0 KPa (typical)
Locate Leak No
Programmable Test Methods 20 standard
Electronic Testing Record Yes, internal memory stores last 30 days of data (FIFO memory)
Air Supply 6-8 Bar clean and dry, oil-free, compressed air. 8mm OD Tube
Air Consumption 60 litres/min intermittent
Electrical Connection 85 – 264 VAC, 47-63Hz
Power Consumption Approximately 15 – 27 Watts
Operating Temperature 0-50℃
Communication Ethernet 10 BASE-T or 100 BASE-TX. RJ45 jack is wired as a NIC (Network Interface Card). Or Optional USB is specification 2.0, using Type B connection (USB printer cable). Please specify at time of order
Construction Material Stainless Steel
Dimensions W630 x H530 x D400 (H600 x D570 including handle movements)
Weight Products 24kg, (shipping weight 30-35kg)

We provide a range of leak detection and seal integrity testing equipment and our knowledgeable product specialists can advise on the most suitable solution for your specific application and can assist with test method development:

Related Products

“The SealTick is the perfect solution for us. It is so easy to use and offers a rapid test cycle allowing for objective testing. I was also so pleased that Kevin was able to visit us on-site to demonstrate the equipment first to ensure it was fit for purpose.” – Tim Embleton, Head of Production at BakeAway

 

Frequently Asked Questions

What is package seal integrity testing?

Seal integrity testing is the principle of monitoring the effectiveness of packaging to ensure products are protected from moisture, oxygen and biological contaminants, which can reduce their shelf life and affect their quality, sterility and efficacy. It does this by detecting leaks in the packaging. Several seal integrity detection methods include vacuum testing, bubble emission testing, burst testing, methylene blue dye testing and reactive force testing.

What is vacuum testing, and how does it work?

Vacuum leak detection is a specific type of seal integrity test. The process involves sealing packaging in a Flexivac collapsible bag, which acts as a vacuum chamber. The air is then removed from the chamber. Changes in the vacuum level determine if holes or leaks are affecting the integrity of the seal and, therefore, the integrity of the product.

Leak tests are vital in many industries, especially the food processing and pharmaceutical and medical sectors. Leaks or defects in this packaging can result in contamination, compromising the quality and safety of the product.

What is pressure decay leak testing?

Pressure decay leak testing is a type of leak test that measures changes in pressure within a sealed container or chamber. Changes in the level of pressure allow operators to assess the quality of the seal and detect leaks in the packaging.

What are the symptoms of a vacuum leak?

Some symptoms of a vacuum leak can be detected visually, for example, if the appearance of a product has changed. This is more common when there is a defect in the seal integrity of food packaging, where air or other contaminants can alter the colour or freshness of food.

When performing a seal integrity test, a leak can be detected by decreased suction or changes in pressure. A vacuum test is the most effective and accurate method of verifying the safety and quality of a product.

How important is product packaging?

Product packaging is critical not just for influencing customer perception of your brand but also for preserving the quality of a product. Leak-free packaging protects against contamination and spoilage, which can lead to loss of business, do irreparable damage to a company’s reputation and potentially harm consumers.